Nowadays, high shear mixers are slowly replacing batch mixers in the production of different emulsions and solutions.You might wonder, how do shear mixers help improve the manufacturing process? First, they offer a better mixing and transfer development. Second, shear mixers have higher efficiency and performance compared to others.Luckily, this article presents you with the best shear mixers you can use as well as how it can help your business.
#1: Simple Rotor/ Stator Mixers
This type of mixer has four blades that work at a breakneck speed inside another idle rotor. You can choose from different rotor types that are interchangeable depending on the following factors:
- Rate of flow
- The rise in temperature
- The reduction in particle size
To help you achieve your desired product, this type of rotor has both round and square holes that help create a robust flow of materials. The machine can simultaneously decrease the particle size and improve flow rates, which makes it a perfect tool to mix emulsions and liquids that are of medium viscosity.
#2: Inline Shear Mixers Used For Powders
This kind of mixer is for manufacturers who specialize in powder mixing. Aside from being easy to operate, these inline shears are easy to maintain and fully optimize the utilization of different raw materials. The main thing to take note of is the ability to mix both solid and liquid materials amid vigorous blending. You no longer have to worry about having small ball-like solid materials on top when using this mixer. Here are some powders you can blend using the inline shear mixers:
- Boric acid
- Calcium carbonate
- Carbon black
#3: Ultra High Shear Mixers
There is a slimmer clearance between the rotor and stator surface, which is why this type of mixer is perfect for tiny and fine particles. The speed is at 3,000 to 4,000 fpm, with a more complicated and turbulent flow rate compared to others. An ultra-high mixer dramatically reduces the number of times you pass a material because of the excellent performance.
#4: Mega Shear Mixers
Mega shear mixers are of grooves that thoroughly shear through any raw material. The machine subjects materials into a collision with the mixers, which helps blend the mixture thoroughly. The high frequency and velocity also add to an efficient and effective process.Purchase shear mixers now, and watch your manufacturing process improve significantly!